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The Fort Nelson Parade Ground Guns

The following is a summary of a 12 Month project undertaken at West Dean College and The Royal Armouries at Fort Nelson in 1996.

Fort Nelson on Portsdown Hill, Portsmouth houses the Royal Armouries collection of Artillery an important part of which includes a group of Bronze Cannon currently displayed outside on the Parade Ground. The majority of these were transferred from Tower Wharfe Green at the Tower of London in 1991 although several have been at the fort for about ten years.

The cannon display a pale yellow / green patination and the aim of the project was to establish the cause of this by monitoring atmospheric pollutants from surrounding industry, primarily emissions of Sulphur Dioxide and Oxides of Nitrogen from information provided by the Atomic Energy Authority, the body responsible for correlating emission data for the Government. This was interpreted in relation to weather movements to build up an environmental overview of the fort. For the purpose of the project we installed a computerised automatic data logging weather station running on a Microsoft Windows programme. This continually recorded weather patterns which were stored hourly. Wind speed, direction, temperature, rainfall, pressure and relative humidity were all registered and presented in either graph or spreadsheet form for analysis. It would be futile to suggest that Sulphur Dioxide emitted from a known source was a potential corrosion problem if the wind consistently carried the plume away from the fort. Wind direction was also important because the fort is situated in a marine location 1.2 Miles from the Solent and part of the project was to ascertain if windblown Chlorides were present to compound samples taken from the cannon.

The study was confined to six Bronze guns on the parade ground. These are of Turkish, Russian, Indian, Chinese and English origin dating from the mid 15th to the early 19th Centuries. Despite the diversity of the foundries and the time scale over which they were cast all display similar corrosion trends. The representative guns were The Dardanelles Great Bronze Gun cast in Turkey in1464 (Wt: 16 Tons), an 18 Pounder Bronze gun cast in Turkey in 1708 (Wt: 3.75 Tons), a late 18th Century Indian 24Pdr, a Russian Bronze Licorne from 1835, a Chinese 36Pdr from 1856 and an early 19th Century English Bronze 24Pdr (Wt: 2.75 Tons).

Atmosphere and Environment

Sulphur Dioxide
There were found to be three local sources of Sulphur Dioxide:
Sulphur Dioxide is a product of the burning of Fossil Fuels. The Sulphur emitted during combustion combines with Oxygen to form Sulphur Trioxide which when soluble in Water produces a dilute Sulphuric Acid. This is particularly damaging to Copper Alloys through dissolution of the surface and action as a conductive electrolyte in an electrochemical corrosion process. In highly industrialised areas Sulphur gases can raise the acidity of rainwater to pH 4. Rainwater samples tested at the fort registered between 4-5.

Reduced Sulphur Gases
Four Local Sources:

Copper Alloys are susceptible to Reduced Sulphur Gases primarily Hydrogen Sulphide, a natural product of decay which is Oxidised in the atmosphere to Sulphur Dioxide. Reduced Sulphur is generally present in lesser quantities then its Oxidised form and the two main sources of production are sewage works and marshland both of which are in close proximity to the fort.

Ozone and Oxides of Nitrogen
Two Local Sources:

Ozone is a powerful Oxidising agent and Nitrogen Dioxide a secondary corrosive gas which is capable of accelerating the corrosion of Copper Alloys in the presence of Sulphur Dioxide. It is harmful through its potential to produce an acidity equal in strength to Sulphuric Acid with the added hazard of being an Oxidising agent. Ozone is produced naturally in the stratosphere by the action of UV radiation on Oxygen and by the effects of sunlight on car exhaust fumes 1. There are rising concentrations of Ozone and Oxides of Nitrogen with the increased use of motor vehicles and according to Portsmouth City Council Portsmouth is an area of high Ozone levels through traffic congestion.

Alloy Composition and Compound Sample Analysis

In order to determine the Alloy composition of the guns a sample was taken from the underside of each one with a 4mm drill. The samples were analysed by Brian Gilmore at the Tower of London using Energy Dispersive x-ray Fluorescence (XRF) and Wavelength Dispersive electronprobe Microanalysis (EPMA) at the University of Oxford Research Laboratory.

To identify the corrosion products present a 10mg scraping was taken for analysis by the British Museums Conservation Research Group using x-ray Powder Diffraction (XRD).

Results of the XRF Analysis
Northern European Copper Ores were often Sulphide rich and the extraction process required vaporised trace elements Arsenic and Bismuth leaving the extracted Copper relatively pure. Central European Ores however tended to be Oxide rich so were more easily extracted leaving a higher proportion of Antimony, Arsenic and Bismuth in the final product. If the Antimony content is over 0.3% the Alloy will be more brittle 2. This is applicable to the Chinese 40 Pounder from 1856 with a 0.39% Antimony content. This is also a notable for being a Brass gun whose major elements were found to be Cu: 67.7% and Zn: 26.9%.

The Indian 24 Pounder from the late 18th Century is a Tin rich Bronze with 87.5% Copper and 13.4 % Tin. Exposure of a Tin rich bronze to the environment results in the formation of a very thin but resistant Tin Oxide which diminishes the dissolution of the Copper from the Alloy 2. This was found to be the case with the Indian gun which has a greenish blue / black patination and whose major identified corrosion product was Cassiterite a common Tin Oxide.

Nickel is a notable trace element due to its sensitivity to Chlorides, Sulphur compounds and Oxides of Nitrogen. It was found in all of the guns except the Brass Chinese 40 Pdr from 1856.

Three of the guns were found to have Arsenic contents between 0.3 - 0.5%. These are the early 19th Century English 24 Pdr, the Turkish 18Pdr from 1708 and the late 18th Century Indian 24 Pdr. This is significant because at these levels Arsenic increases the density of the Alloy and can increase corrosion resistance 3.

Results of the XRD Analysis
The most prominent finding was that Brochantite was identified as the major corrosion product on four of the six guns sampled: The Dardanelles Great Bronze Gun cast in Turkey in 1464, the Chinese 40 Pdr from 1856, the Russian Licorne from 1835 and the early 19th Century English 24 Pdr. Brochantite is one of the most common outdoor Bronze corrosion products which forms a soluble, porous, hygroscopic and unprotective surface in the presence of Sulphurous atmospheres and rainwater. Its physical appearance is a series of small grey / black areas surrounded by pale green corrosion products. Because the pale areas are anodic and the black cathodic a self perpetuating corrosion cycle will continue with selective dissolution of Copper from the Alloy 4.

Conclusion

Data over a period of five years pertaining to levels of Smoke, Sulphur Dioxide and Oxides of Nitrogen was provided by the Atomic Energy Authority based at the National Environmental Technology Centre, Oxfordshire. The information was extracted from the NETCEN database looking at a site in Portsmouth close to the fort comparative to Tower Hamlets, London the site closest to the Tower of London, former home to the Parade ground guns. Statistics were calculated from daily values recorded on site and concentrations given in micrograms per cubic metre. There were found to be lower levels of pollution at Fort Nelson than at the London site. Technically when the guns left London they were moved to a less polluted environment even though the weather station data recorded wind speeds and directions capable of carrying pollutants emitted from local known sources towards the fort.

The important findings were that Brochantite was the main corrosion product concurrent with Sulphur Dioxide and rainwater and that there were no traces of chlorides present to the compound samples analysed. Accelerated corrosion in a marine environment could therefore be eliminated despite strong Southerly winds from the Solent.

Sharon Robinson, Tyne and Wear Museums.

References

  1. Perkins, H.C. Air Pollution, McGraw Hill
  2. Rice, D.W, Cappell, R.J, Kinsoling, W, Laskowski, J.J. 'Indoor corrosion of metals' Journal of the Electrochemical Society Vol 127.4 (1980).
  3. Forshell, H. Bronze Cannon Analysis: Alloy Composition Related to Corrosion Picture, Armee Museum, Stockholm 1984.
  4. Robbiola, L., Fiaud, C., and Pennec, S., 'New Model for Outdoor Bronze Corrosion and its implications for conservation', Preprints, ICOM Committee for Conservation 10th triennial meeting, Washington DC (1993), 796-802.

Acknowledgements

Andrew Gordon, formerly Snr. Conservator, Royal Armouries, Fort Nelson.
Bob Smith, Head of Conservation, Royal Armouries.
Nick Hall and Chris Henry, Royal Armouries, Fort Nelson.
Brian Gilmore, Royal Armouries.
David Dorning, West Dean College.
Nick Peppin, Department of Geography & Meteorology, University of Portsmouth.
 

This article first appeared in Conservation News 66, July 1998, 44-45.

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